Carbon end plugs

Back by popular demand, the general all-things Road forum!

Moderator: robbosmans

User avatar
Lucendi
Posts: 643
Joined: Fri Jul 19, 2019 10:37 pm
Location: Sweden

by Lucendi

I got my Deda bar end plugs down from 4,22 g to 3,05 g with a bit of dremeling;

Image

by Weenie


Visit starbike.com Online Retailer for HighEnd cycling components
Great Prices ✓    Broad Selection ✓    Worldwide Delivery ✓

www.starbike.com



rides4beer
Posts: 690
Joined: Wed Nov 28, 2018 5:27 am
Location: VA

by rides4beer

pmprego wrote:
Wed Jan 06, 2021 10:41 am
Cool. I have a set of plugs similar to that one from a zipp bar tape. Nice then. I'll start using those.
Hmm, didn't think about this. I did notice that the Supacaz plugs felt pretty heavy, and I don't particularly care for the expandable style. Just ordered some Zipp plugs, 4g, for $7, and they'll match my Zipp bars. :thumbup:

Drilling out plastic plugs to save 1-2g?? Whatever floats your boat, but they look like crap, I wouldn't put them on my bike if they saved 100g.

User avatar
Lucendi
Posts: 643
Joined: Fri Jul 19, 2019 10:37 pm
Location: Sweden

by Lucendi

rides4beer wrote:
Fri Feb 26, 2021 6:55 pm
Drilling out plastic plugs to save 1-2g?? Whatever floats your boat, but they look like crap, I wouldn't put them on my bike if they saved 100g.
It's not about aestheitcs, it's about showing that overpriced carbon bar end plugs are inferior to cheapo Deda ones, drilled out or not.

SebK5
Posts: 8
Joined: Wed May 09, 2018 8:20 pm

by SebK5

I stripped my Schmolke plugs, rebuilt them with new epoxy and remachined them to get them to this crazy weight . Won't go into detail but they are by far the lightest .

Image

aeroisnteverything
Posts: 897
Joined: Fri Aug 24, 2018 4:43 pm

by aeroisnteverything

I'm sorry, but this is just really goofy. The reason to use carbon fibre is that it's light AND strong. The last part is key for frames, wheels, etc. A bar end plug does not need to be strong. Just needs to be light, stay in place and not look like crap. Simple plastic can be made just as light as CF, and will be dramatically cheaper every time.

CF is NOT a superior material for every possible application.

User avatar
Lucendi
Posts: 643
Joined: Fri Jul 19, 2019 10:37 pm
Location: Sweden

by Lucendi

Reviving this thread to show how you can make really light bar end plugs using 3D-printing;

Image

Image

Printed in lucent orange to better show off the design, final version will be black.

Totalt material cost is about 0,06€ for the pair.

Maddie
Posts: 1544
Joined: Tue Oct 17, 2017 5:44 am

by Maddie

They look nice! Will you sell the final product or where can it be found?

User avatar
Lucendi
Posts: 643
Joined: Fri Jul 19, 2019 10:37 pm
Location: Sweden

by Lucendi

Maddie wrote:
Thu Jan 20, 2022 12:55 pm
They look nice! Will you sell the final product or where can it be found?
Thank you!

I will post the design for free so anyone with a 3D-printer can make their own.

User avatar
MrCurrieinahurry
Moderator
Posts: 4828
Joined: Wed Apr 22, 2020 3:01 pm
Location: London

by MrCurrieinahurry

This is awsome work well done mate

Basso Diamante super record EPS 12
BMC slr01 ultegra Di2

Formerly known as Curryinahurry

elfuinha
Posts: 725
Joined: Sun Aug 08, 2010 10:18 pm

by elfuinha

Lucendi wrote:
Thu Jan 20, 2022 1:05 pm
Maddie wrote:
Thu Jan 20, 2022 12:55 pm
They look nice! Will you sell the final product or where can it be found?
Thank you!

I will post the design for free so anyone with a 3D-printer can make their own.
LOOKS REALLY GREAT... please post the STL.

User avatar
Lucendi
Posts: 643
Joined: Fri Jul 19, 2019 10:37 pm
Location: Sweden

by Lucendi

elfuinha wrote:
Thu Jan 20, 2022 2:43 pm
LOOKS REALLY GREAT... please post the STL.
Thank you!

You can download the .stl here;
https://www.thingiverse.com/thing:5208439

OlieSimpson
Posts: 79
Joined: Sat May 01, 2021 7:20 pm

by OlieSimpson

Lucendi wrote:
Thu Jan 20, 2022 4:32 pm
elfuinha wrote:
Thu Jan 20, 2022 2:43 pm
LOOKS REALLY GREAT... please post the STL.
Thank you!

You can download the .stl here;
https://www.thingiverse.com/thing:5208439
Would anyone Netherlands based be willing to print a set of these and post them to Amsterdam? I'd be happy to cover all costs plus a fee :D
Last edited by OlieSimpson on Thu Jan 20, 2022 6:31 pm, edited 1 time in total.

User avatar
ms6073
Posts: 4291
Joined: Fri Jul 23, 2004 8:24 pm
Location: Houston, Texas

by ms6073

Lucendi wrote:
Thu Jan 20, 2022 12:34 pm
Reviving this thread to show how you can make really light bar end plugs using 3D-printing;

Image
Very nice. If I did not have Enve SES aero bars with the molded end caps, I would also be trying to find someone with a 3D printer.
Last edited by ms6073 on Thu Jan 20, 2022 9:06 pm, edited 1 time in total.
- Michael
"People should stop expecting normal from me... seriously, we all know it's never going to happen"

User avatar
Lucendi
Posts: 643
Joined: Fri Jul 19, 2019 10:37 pm
Location: Sweden

by Lucendi

Image

If anyone wants a set of these and don't have a 3D printer, I am happy to mail out a few for the postage fee.

Contact me in PM!

User avatar
MrCurrieinahurry
Moderator
Posts: 4828
Joined: Wed Apr 22, 2020 3:01 pm
Location: London

by MrCurrieinahurry



Basso Diamante super record EPS 12
BMC slr01 ultegra Di2

Formerly known as Curryinahurry

by Weenie


Visit starbike.com Online Retailer for HighEnd cycling components
Great Prices ✓    Broad Selection ✓    Worldwide Delivery ✓

www.starbike.com



Post Reply