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Remove Di2 battery from casing and re-solder?

Posted: Fri Sep 07, 2012 5:17 am
by klingej
Hi all,

I've been searching for a step-by-step instruction as to how you can strip the original Dura Ace Di2 battery from the casing and rewire (re-solder) it into the wire from the wiring harness. I seem to remember that Coloclimber did it on a Time a while ago but cant seem to find the post.

Anyone who can either 1)point me to a few posts that shows how to do this or 2)have instructions yourselves that you'd be willing to share?

Br Jonas

Re: Remove Di2 battery from casing and re-solder?

Posted: Fri Sep 07, 2012 11:53 am
by WeightySteve
My advice, forget about hacking the actual battery, just buy some different 3.7v cells (14650's). Much easier. There is a mini circui board in the battery (load/charge protection I think it is) and gets messy trying to re-use.

Re: Remove Di2 battery from casing and re-solder?

Posted: Fri Sep 07, 2012 11:53 am
by Weenie

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Re: Remove Di2 battery from casing and re-solder?

Posted: Fri Sep 07, 2012 1:29 pm
by cymans

Re: Remove Di2 battery from casing and re-solder?

Posted: Fri Sep 07, 2012 3:37 pm
by HammerTime2
Don't just do it, find out how not to do it. Fried DA Di2

Re: Remove Di2 battery from casing and re-solder?

Posted: Fri Sep 07, 2012 8:52 pm
by WeightySteve
Cococlimbers thread:-

viewtopic.php?f=10&t=67791

Also, had to charge mine today, so took some pics of my procedure along the way in case you're interested in this approach (using commonly available Lipo cells, chargers & holders)...

First, a very useful peice of coat hanger...

0.jpg


So, bike needing charge...

1.jpg


Seatpost off (spot the concealed pump in the seat post). Battery is down the tube...

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Doesnt look pretty at this stage, but its weather proof. (Water gets everywhere!)

4.jpg


Removing the (disposable) layers, which are just plain old re-sealable baggies...

5.jpg


Battery holder with connection plug (£0.99 from Ebay)...

6.jpg


Cells removed (16340's, £4.99 from ebay)....

7.jpg


Into the chargers(s) (£5.99 from ebay)....

8.jpg


Wait... ( or swap in your 2 spares cells:) )

9.jpg

Re: Remove Di2 battery from casing and re-solder?

Posted: Fri Sep 07, 2012 8:55 pm
by WeightySteve
Now, start re-assembly...

10.jpg


More weatherproofing...

11.jpg


Pop it back in (with the coat-hanger/hook attachment)...

13.jpg

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Pump goes fully back into the post (easily removed with a quick tap)

15.jpg


And done...

16.jpg

Re: Remove Di2 battery from casing and re-solder?

Posted: Mon Sep 10, 2012 1:32 pm
by klingej
Thanks for all the excellent answers guys. I'll give it a go based on the advice here - thanks!

Br Jonas

Re: Remove Di2 battery from casing and re-solder?

Posted: Mon Sep 10, 2012 1:32 pm
by Weenie

Visit starbike.com Online Retailer for HighEnd cycling components
Great Prices ✓    Broad Selection ✓    Worldwide Delivery ✓

www.starbike.com