HOT: Active* forum members generally gain 5% discount at starbike.com store!
Weight Weenies
* FAQ    * Search    * Trending Topics
* Login   * Register
HOME Listings Articles FAQ Contact About




Post new topic Reply to topic  [ 24 posts ] 
Go to page 1, 2  Next
Author Message
PostPosted: Sun May 18, 2014 9:41 pm 
Offline
in the industry
User avatar

Joined: Mon Nov 28, 2011 7:15 am
Posts: 282
Thought I'd start this thread for us to share some ideas, solutions and news on 3D printing directed for cycling. Especially now that 3D printing with carbon fiber and TI is a reality, I see some really exciting times not only for the industry but also for the creative minds and people who can afford to have the printer at home and some knowledge on 3D modeling. I can see that 'derailleur specific' part been printed in carbon, shifters, levers and so on! Lets get light like never before!
(In advance...I'm NOT associated with any company related)


Top
 Profile  
 
PostPosted: Tue May 20, 2014 4:35 am 
Offline

Joined: Tue Dec 27, 2011 2:19 pm
Posts: 650
So you are thinking of starting with a block of carbon and trying to make like a lever out of it? How would that be better than the layered weave of the current campagnolo levers? I would think that built levers would be lighter and stronger than milled ones where you are cutting through many layers of carbon...

Just my thoughts, now Ti or Al would be a different story. You could mass produce Swiss cheese deraileur arms like some of the guys here have spent 100s of hours with a dremel to mod one ofs themselves.


Sent from my iPhone using Tapatalk


Top
 Profile  
 
Posted: Tue May 20, 2014 4:35 am 


Top
  
 
PostPosted: Tue May 20, 2014 4:42 am 
Offline
User avatar

Joined: Fri Sep 15, 2006 6:02 am
Posts: 2294
Location: On the bike
mjduct it doesn't cut through carbon fiber. It lays it. It is a game changer IMO.

https://markforged.com


Top
 Profile  
 
PostPosted: Tue May 20, 2014 4:46 pm 
Offline
in the industry
User avatar

Joined: Mon Nov 28, 2011 7:15 am
Posts: 282
Still a big question on the real capabilities of these printers. I'm curious to see more details and some more example parts coming from markforged. The amazing thing about this company is the price point for the printer...its very affordable comparing to others. There is other companies printing in carbon graphite
- http://www.graphite.uk.com/services/247-2
- http://www.arevolabs.com/


Top
 Profile  
 
PostPosted: Tue May 20, 2014 5:48 pm 
Offline

Joined: Tue Apr 15, 2014 9:49 pm
Posts: 82
This is very exciting. It does depend on the cost and is it going to be worth it. Say for instance you got a stem made or some bars you don't have any idea of how they will perform. It will be great for smaller parts I am just trying to get a couple of Carbon downtube shfiters made like BTP used to. This would be easy with a printer.


Top
 Profile  
 
PostPosted: Tue May 20, 2014 8:30 pm 
Offline

Joined: Tue Nov 11, 2003 9:47 pm
Posts: 1717
Location: Santa Cruz, California, USA
What I don't see the CF 3d printers doing is layup. Even a lever needs to have its carbon fibers oriented right, if it's to be light.

But you could use a 3d printer to make molds for CF parts and do the layup by hand.


Top
 Profile  
 
PostPosted: Tue May 20, 2014 9:37 pm 
Offline
in the industry
User avatar

Joined: Mon Nov 28, 2011 7:15 am
Posts: 282
Not long time ago I saw the very first company using carbon, but was a carbon compound...not fiber, so the strength wasn't that much better than PLA or similar.
Now with the Markforged for example, there is the actual fiber direction giving the proper strength to the structure. I only see a benefit to the technology if its a simple process 1-Design/2-Print/3-Sand. If the goal is to use the tech to print the molds wouldn't be that much of advantage because of all the next steps to be done afterwords and if that was the case, these molds can be done by using other materials then carbon.


Top
 Profile  
 
PostPosted: Tue May 20, 2014 10:30 pm 
Offline
User avatar

Joined: Sun Jan 09, 2011 2:35 am
Posts: 88
This is a video of an automated tape laying (ATL) machine: http://www.youtube.com/watch?v=ehfCEz_OfDU

Here's a link to an overview information on ATL and automated fiber placement (AFP) techniques:

http://www.compositesworld.com/knowledg ... L-Software

Interesting stuff, but I don't know how applicable this is to smaller parts or complex shapes.

_________________
Pro-Lite Cuneo
FM-102


Top
 Profile  
 
PostPosted: Tue May 20, 2014 11:19 pm 
Offline

Joined: Sat Dec 18, 2010 11:54 am
Posts: 52
Location: Brisbane, AU
eric wrote:
But you could use a 3d printer to make molds for CF parts and do the layup by hand.


Kind of. They wouldn't be very good.

If you *really* wanted to make carbon parts you'd still be better off just buying a small CNC router and doing it the old fashioned way.


Top
 Profile  
 
PostPosted: Tue May 20, 2014 11:44 pm 
Offline
in the industry
User avatar

Joined: Mon Nov 28, 2011 7:15 am
Posts: 282
FilmAt11 wrote:
This is a video of an automated tape laying (ATL) machine: http://www.youtube.com/watch?v=ehfCEz_OfDU

Here's a link to an overview information on ATL and automated fiber placement (AFP) techniques:

http://www.compositesworld.com/knowledg ... L-Software

Interesting stuff, but I don't know how applicable this is to smaller parts or complex shapes.


First time seen this, interesting method...perhaps to make an entire frame? ..but not affordable


Top
 Profile  
 
PostPosted: Tue May 20, 2014 11:51 pm 
Offline
in the industry
User avatar

Joined: Mon Nov 28, 2011 7:15 am
Posts: 282
genesis692 wrote:
eric wrote:
But you could use a 3d printer to make molds for CF parts and do the layup by hand.


Kind of. They wouldn't be very good.

If you *really* wanted to make carbon parts you'd still be better off just buying a small CNC router and doing it the old fashioned way.


Stratasys works with this material for injection molding:
http://www.stratasys.com/applications/m ... on-molding

But that would be for the well stablished companies.


Top
 Profile  
 
PostPosted: Thu May 22, 2014 10:35 am 
Offline

Joined: Fri Feb 10, 2012 4:27 pm
Posts: 300
I could see it being done for small, non critical parts. probably not for important stuff.


Top
 Profile  
 
PostPosted: Thu May 22, 2014 8:25 pm 
Offline
in the industry
User avatar

Joined: Mon Nov 28, 2011 7:15 am
Posts: 282
Printed parts are getting smaller and stronger: I think these are Polymer Parts:
Image

Here are some examples of 3D printing capabilities:

4.9kg fixed-gear, all the gold parts were printed - site: http://www.ralfholleis.com/VRZ-2
Image

Full MTB frame printed:
Image


Top
 Profile  
 
PostPosted: Sat Jul 12, 2014 5:13 am 
Offline
in the industry
User avatar

Joined: Mon Nov 28, 2011 7:15 am
Posts: 282
Here is an example of the 3D printing tech helping us:
http://www.shapeways.com/model/1221713/ ... emarketing


Top
 Profile  
 
Posted: Sat Jul 12, 2014 5:13 am 


Top
  
 
PostPosted: Thu Aug 14, 2014 4:47 am 
Offline
in the industry
User avatar

Joined: Mon Nov 28, 2011 7:15 am
Posts: 282
Another one: 3D Printed titanium mountain bike brake levers.
http://www.mediacopy.co.uk/gallery/3D%2 ... tanium.jpg


Top
 Profile  
 
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 24 posts ] 
Go to page 1, 2  Next


Who is online

Users browsing this forum: fio, Rob81, titchegg and 7 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

Search for:
Jump to:  

   Similar Topics   Author   Replies   Views   Last post 
There are no new unread posts for this topic. Northwave Extreme 3v- NEW

in For sale - Pictures are mandatory 22-3-13

Willier

0

132

Sun Aug 31, 2014 6:39 pm

Willier View the latest post

There are no new unread posts for this topic. Northwave Extreme 3v, size 44.

in For sale - Pictures are mandatory 22-3-13

Willier

0

80

Sun Sep 07, 2014 8:38 pm

Willier View the latest post

There are no new unread posts for this topic. Is the c59 an improvement on the Extreme Power?

in Road

wilwil

2

314

Mon Sep 08, 2014 1:48 am

mnmasotto View the latest post

There are no new unread posts for this topic. Veloflex Extreme Tough Enough?

[ Go to page: 1, 2 ]

in Road

audiophilitis

19

1472

Sat Oct 12, 2013 12:48 pm

thprice View the latest post

There are no new unread posts for this topic. Northwave extreme tech plus 44.5 white

in For sale - Pictures are mandatory 22-3-13

jrennie

0

133

Sun Jul 27, 2014 1:15 am

jrennie View the latest post


It is currently Mon Sep 22, 2014 2:03 pm

All times are UTC + 1 hour




Advertising   –  FAQ   –  Contact   –  Convert   –  About

© Weight Weenies 2000-2013
hosted by starbike.com


How to get rid of these ads? Just register!


Powered by phpBB